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Baykon's BX3x Series Weighing Controllers
Baykon editör
24.03.2026

In industrial production processes, speed, accuracy, and reliability are the most critical factors that directly determine quality, efficiency, and customer satisfaction. Even the smallest measurement errors on production lines can lead to significant financial losses, product inconsistencies, and operational inefficiencies. Today's modern production lines require not only accurate measurement, but also the simultaneous management of different processes, uninterrupted data flow, system integration, and user-friendly control capabilities. Therefore, manufacturers need smart weighing controllers that simplify complex weighing and filling processes, deliver high speed and accuracy in a sustainable manner, and can be easily integrated into automation infrastructures.

 

This is precisely where Baykon's BX3x series weighing controllers come with their structure covering different application areas such as filling, totalizing, and weighing control, they offer high speed, accuracy, and integration in industrial weighing processes.

 

The BX3x Series weighing controllers offer versatile calibration options that provide users with fast commissioning, high accuracy, and long-term stability in process applications such as filling, totalizing, and control weighing. In addition to load calibration, electronic calibration, calibration with mV/V coefficient, and span correction, which allows systems to be calibrated without emptying full tanks, enable systems to be commissioned with minimal downtime. Advanced automatic calibration algorithms facilitate verification with test weights, while span correction applied to systems under load maintains process continuity. Furthermore, the Master-Slave architecture of the BX3x series allows these devices to act like a PLC, beyond being a weighing indicator. This allows controllers to manage and synchronize weighing and filling processes internally, saving manufacturers the cost of additional PLC investments. This architecture simplifies system design, shortens integration time, and increases overall process efficiency. Integrated data collection functions enable real-time recording of filling and totalization results and their transfer to central control systems. Easy configuration and IP-based remote access support make the BX3x family fully compatible with modern industrial automation infrastructures in terms of both operational flexibility and remote manageability. All these capabilities make the BX3x series weighing controllers both user-friendly and a low-cost solution in terms of service.

 

BX3x Series weighing controllers feature a powerful communication and control infrastructure developed to offer maximum integration flexibility with modern industrial automation systems. All models support leading fieldbus protocols such as Modbus TCP, Ethernet TCP/IP, Profinet, Profinet S2, Profibus, EtherCAT, EtherNet/IP, CANopen, Powerlink, and CC-Link, ensuring full compatibility with different brands of PLCs and SCADA systems. The controller models feature 12 digital inputs and 16 digital outputs for use in more complex filling, totalizing, and weight control applications in the field. The I/O structure is designed with an expandable architecture supporting up to 16 digital inputs and 16 digital outputs. This flexible structure enables latency-free control in processes requiring high-speed signal processing. The BX3x Series delivers reliable performance in all applications requiring high accuracy, stability, and speed in industrial weighing processes. With 16 million internal resolution, 300,000 external resolution, and a 1600 Hz sampling rate, stable measurements can be achieved even with vibrating or fast-flowing materials. Adjustable communication speeds ranging from 1200 to 115200 bps and advanced digital filtering algorithms ensure high performance in both static and dynamic weighing applications.

 

The BX30Fill, BX30Total, and BX30Check models are weighing controllers specifically developed to meet the requirements of different industrial processes such as filling, total weighing, and check weighing. BX30Fill is designed for the precise, fast, and repeatable filling of liquid, powder, and granular materials; Open Bin Filling, Bung-Type Bin Filling, Nozzle-Type Bin Filling, Tray and Multi-Packaging, Valve Bag Filling, Single and Multi-Scale Bagging, Bag and Big-Bag Weighing, Tank Filling, Target-Based Filling (Weigh-In), Rough Fill-Precise Discharge (Weigh-Out), Single-Component and Multi-Component Dosing. BX30Total is designed for the precise measurement, monitoring, and control of material quantities in continuous or batch flows, including: It maintains flow stability and measurement accuracy in processes such as Single or Dual Scale Totalizing, Discrete and Continuous Totalizing, Pre-Feed Totalizing, Fill-Dump Totalizing, and Lost/Leakage Material Tracking. BX30Check is optimized for weight control, classification, and tolerance inspection of products on high-speed production lines; it provides high speed, accuracy, and repeatability in applications such as Grab Weighing, Static Weight Control, Dynamic Weight Control, Classification, and Belt Weighing. These three models offer manufacturers reliable, fast, and flexible control solutions for all industrial processes, from filling to totalization, and from control weighing to classification.

 

As a result, the Baykon BX3x Series is not only a product family offering high-precision weighing solutions; which is also a flexible and reliable control platform that can adapt to the needs of different industries. While providing high accuracy, stability, and integration in general production processes with process weighing indicators, it offers maximum speed, accuracy, and control capability in specific applications such as filling, totalization, and checkweighing with weighing controllers. With its extensive communication protocol support, user-friendly interface, and long-lasting design, the BX3x Series stands out from its competitors not only for its technical capabilities but also for its superior price-performance balance. This enables manufacturers to achieve lower investment costs, faster return on investment (ROI), and sustainable profitability, not only meeting today's production needs but also providing a robust and reliable automation investment for the future.

 

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